Steam Tracing Services for Petrochemical Plants in Saudi Arabia — Installation, Maintenance & Replacement

Steam tracing is essential for maintaining process temperatures in petrochemical plants, preventing product solidification, and ensuring consistent flow through piping systems. Global Heritage Systems LTD is a pioneer and leading company in steam tracing services for petrochemical plants in Saudi Arabia, with extensive experience in mega projects and routine maintenance across Jubail Industrial City.

PioneerLeading Steam Tracing Company in KSA
Mega ProjectsLarge-Scale Installation Experience
1,000+ kmSteam Tracing Lines Installed
150+Petrochemical Facilities Served

What is Steam Tracing?

Steam tracing involves running small-bore steam lines alongside process piping to provide consistent heat, preventing viscous products from cooling and solidifying. In Jubail’s petrochemical complex, where temperatures can drop significantly at night and during winter months, steam tracing protects critical process lines carrying heavy hydrocarbons, sulfur, bitumen, and other temperature-sensitive products.

Steam Tracing Type Heat Output Best Application Maintenance Frequency
External Tracing Medium (50-150°C) General process lines Annual inspection
Internal Tracing High (100-250°C) High-viscosity products Semi-annual
Jacketed Pipe Tracing Very High (150-350°C) Critical high-temp processes During shutdowns
Critical Service Tracing Variable Safety systems, instruments Quarterly inspection

GHSL’s Mega Project Experience

As a pioneer in steam tracing services, Global Heritage Systems LTD has delivered large-scale steam tracing installations for major petrochemical expansions and new plant construction projects in Saudi Arabia.

New Plant Construction

Complete steam tracing design, procurement, and installation for greenfield petrochemical facilities — thousands of tracing lines per project

Plant Expansion Projects

Integration of new steam tracing systems into existing plant infrastructure during capacity expansion mega projects

System Upgrades

Replacement of aging carbon steel tracing with modern stainless steel systems, improving reliability and reducing maintenance

Routine Replacement

Scheduled replacement of corroded, leaking, or underperforming steam tracing lines during planned shutdowns

Preventive Maintenance

Regular inspection, testing, and maintenance programs to maximize tracing system life and prevent failures

🏭
Industry Impact: A single steam tracing failure in a petrochemical plant can cause product solidification in process lines, leading to production shutdowns costing SAR 500,000-2,000,000 per day. Global Heritage Systems LTD’s preventive maintenance programs reduce tracing failures by 85%, protecting continuous operations in Jubail’s industrial complex.

Comprehensive Steam Tracing Services

New Installation (Mega Projects)Extensive
Routine ReplacementOngoing
Preventive MaintenanceScheduled
Emergency Repairs24/7
System Audits & SurveysAnnual
85%Failure Reduction with PM Program
24/7Emergency Response Team
ISO 9001Quality Management Certified